Large red ABS equipment side cover with soft rounded forms on a light grey floor
🟢 Green Channel Certified — Est. 1987

PRECISION
POLYMER
ENGINEERING

Kalpavrux · Vadodara, Gujarat · India

From thermoforming and CNC machining to in-house 3D printing, we engineer high-performance plastic components for pharma, automotive, medical and industrial applications — built on 39+ years of fabrication expertise.

39+ Years in Operation
30K Sq Ft Facility
7 Core Capabilities
42+ Materials In-House
Thermoforming CNC Routing & Machining Vacuum Forming Heat Bending Metal-to-Plastic Conversion Engineering Plastic Fabrication 3D Printing & Prototyping Green Channel Certified Pharma · Automotive · Medical · OEM Thermoforming CNC Routing & Machining Vacuum Forming Heat Bending Metal-to-Plastic Conversion Engineering Plastic Fabrication 3D Printing & Prototyping Green Channel Certified Pharma · Automotive · Medical · OEM
✓ Green Channel Certified
Kalpavrux thermoforming and fabrication shop floor at Manjusar, Vadodara
Kalpavrux
1987 Since

Built on Precision.
Backed by Legacy.

Kalpavrux was founded in 1987 at Manjusar-Savli GIDC, Vadodara — and built entirely on word-of-mouth over nearly four decades. What started as a small fabrication shop has grown into a 30,000+ sq ft precision polymer engineering facility.

We serve India's most demanding industries — pharmaceutical, automotive, medical devices, and industrial OEM — with complex polymer applications that require both engineering rigour and fabrication precision.

What Green Channel Means for You

Green Channel Certification means our components enter client facilities without incoming inspection — a status earned through years of zero-defect deliveries to India's most audited industries. For your procurement team, that translates to faster inward processing, no QC hold-ups, and a supplier whose quality system you never have to second-guess.

◆ Green Channel Certified
◆ 30,000+ Sq Ft Facility
◆ 39+ Years Experience
◆ Manjusar-Savli GIDC, Vadodara
◆ Pharma & Medical Grade
◆ International Export Ready

To be India's most trusted engineering partner for precision polymer components — the name specifiers write into drawings, not just a vendor who quotes against them.

Solve engineering problems in plastic: converting metal to polymer, complex geometry to formed reality, and client drawings to certified components — with transparent costing, honest lead times, and quality that needs no inspection.

Core Capabilities

Seven integrated capabilities — all under one roof at our Vadodara facility.

Grey textured ABS console cover with cup openings and switch openings
01
🔥
Thermoforming

High-precision vacuum and pressure thermoforming for complex polymer shapes. Suitable for pharma packaging, machine enclosures and custom industrial components.

ABS PETG PC HIPS HDPE
Precision-cut white and black engineering plastic plates with slots, pockets and holes
02
⚙️
CNC Routing & Machining

CNC routing, milling and drilling of engineering plastics on large-bed routers. Complex profiles, tight tolerances and clean, finished edges.

POM/Delrin PTFE Nylon UHMW-PE
Black leather-grain tool insert tray with deep pockets of mixed shapes
03
🌪️
Vacuum Forming

Large-format vacuum forming for protective covers, display panels, and custom enclosures. Consistent wall thickness with optimised sheet utilisation.

Acrylic PVC PP A-PET
Clear thick acrylic half-round machine enclosure with flanged sides
04
🌡️
Heat Bending

Precision heat bending with temperature-controlled strip heaters. Right angles, curves and multi-bend profiles — consistent springback compensation.

Acrylic PETG PC ABS
Steel guide block next to an identical white engineering plastic replacement
05
🔄
Metal-to-Plastic Conversion

Engineering solutions to replace metal parts with high-performance polymers — reducing weight, cost and corrosion while maintaining structural integrity.

Weight Saving Cost Reduction Corrosion Free
Liquid bronze topographic wall panel
06
✨
Liquid Metal Coating

Patina Magik — premium liquid metal finishing on plastic substrates. Brass, copper, bronze, SS, iron finishes with authentic patina effects.

Brass Copper Bronze SS
See Patina Magik →
White plastic enclosure prototype opened to check the fit of a circuit board
07
🖨️
3D Printing & Prototyping New · Oct 2026

Large-format 3D printing for prototypes, fit-check samples, jigs, fixtures and short-run forming tools — then production in the same facility.

PETG ABS / ASA PC Nylon-CF
Explore 3D Printing →

Five Specialist Brands.
One Engineering Roof.

Each brand is a dedicated capability team inside the same Vadodara facility — one PO, one quality system.

Grey PVC process tank with neatly joined seams and a flanged outlet

PolyFab

Engineering Plastic Fabrication

Fabricated tanks, ducts, hoods and process equipment in PVC, PP and engineering plastics.

Clear acrylic machine enclosure with a display opening and a tap opening

AcryFab

Acrylic Fabrication

Clear acrylic machine guards, enclosures, covers and display cases.

Clear polycarbonate bubble skylight dome with a flanged square base

ThermoFab

Thermoformed Parts

Thermoformed covers, domes, trays and panels — large parts, clean finish.

Edge-lit world map wall feature for Willowood — BluezLED

BluezLED

Machine Panels & Lighting

Backlit panels, light pipes and illuminated overlays for machines and control panels.

Voltamp Vadodara entrance pylon sign — SignArt

SignArt

Nameplates & Industrial Signs

Stainless steel and aluminium nameplates, machine labels and safety signs — made to last on the shop floor.

Product photos show the type of work we do — not specific client projects.

Engineering Plastics

42+ materials across thermoformable, CNC-grade, and specialty categories — all stocked and processed in-house.

Racks of coloured and clear plastic sheets at the Kalpavrux store
Thermoform
ABS
Acrylonitrile Butadiene Styrene
Machine guards · enclosures · panels
Thermoform
PETG
Polyethylene Terephthalate Glycol
Medical trays · displays · packaging
Thermoform
PC
Polycarbonate
Machine covers · safety shields
Thermoform
Acrylic
PMMA — Polymethyl Methacrylate
Displays · signage · covers
CNC Grade
POM
Polyoxymethylene / Delrin
Gears · bushings · precision parts
CNC Grade
PTFE
Polytetrafluoroethylene / Teflon
Chemical seals · FDA applications
CNC Grade
Nylon
PA6 / PA66
Bearings · structural components
CNC Grade
UHMW-PE
Ultra-High Molecular Weight PE
Wear liners · food contact parts

Engineering Partner.
Not Just a
Supplier.

39+ years of precision polymer expertise — from single prototypes to high-volume production runs. We bring engineering thinking to every application.

Formed part being inspected at the Kalpavrux QC table
🏭
Full In-House Capability

Design to delivery — all under one 30,000 sq ft roof. No outsourcing, no delays.

✅
Green Channel Certified

Trusted by pharma and medical clients for quality, compliance and consistency.

🔬
Engineering-Grade Quality

Tight tolerances, QC at every stage, and full material traceability on every order.

⚡
Fast Turnaround

Prototype to production in days, not weeks. Responsive to urgent requirements.

🌍
Export Ready

International quality standards. Active in Australia and Middle East markets.

💰
India Cost Advantage

World-class engineering at India-competitive pricing. Maximum ROI for clients.

Industries We Serve

Precision polymer parts for pharma machinery, packaging, automotive, medical and industrial OEM programmes across India.

Clear acrylic guard fitted over the conveyor of a stainless steel packaging machine
Pharma Machinery
Stack of identical white multi-cavity trays
Packaging
Grey textured dashboard cover fitted in a utility vehicle cabin
Automotive
White equipment housing on a hospital trolley
Medical Devices
Red ABS side cover fitted on a grey industrial machine
Industrial OEM
Also serving FMCG Architecture Export

Let's Build Something Precise Together.

Share your requirement and our engineering team will respond within 24 hours with a detailed technical and commercial proposal.

✉️
📍
Location Plot A-48, Manjusar–Savli GIDC, Vadodara, Gujarat – 391775, India
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