From a 2D drawing or a STEP file to a finished, inspected component — formed, machined, bent, finished or printed in the same Vadodara plant.
01Pressure and vacuum thermoforming of engineering sheet for machine enclosures, covers, consoles, trays and format parts — multi-cavity tooling for series production.
02Large-format vacuum forming for protective covers, inserts, display panels and custom enclosures — consistent wall thickness and optimised sheet utilisation.
03Routing, milling and drilling of engineering plastics on three large-bed CNC routers — complex profiles, tight tolerances and clean finished edges.
04Line bending on temperature-controlled strip heaters and moulded radius bends for polycarbonate — right angles, curves and multi-bend profiles with springback compensation.
05Engineering review of metal parts for conversion to high-performance polymers — lower weight and cost, no corrosion, with the structural function preserved.
06Patina Magik — real metal finishes on formed polymer substrates: brass, copper, bronze, stainless steel, iron and patinated variants for architectural and display work.
07Large-format FDM printing for fit-check prototypes, jigs, fixtures and short-run forming tools — then production in the same facility.
Figures are for standard production; larger or thicker parts are reviewed case by case. Send the drawing and we will confirm feasibility in writing.
| Process | Envelope & notes |
|---|---|
| Thermoforming / vacuum forming | Formed area up to 1500 × 2600 mm · draw depth up to 650 mm · sheet thickness up to 12 mm · multi-cavity and single-cavity tooling built in our own pattern and tooling shop |
| CNC routing & machining | Three large-bed CNC routers, 1500 × 3000 mm working area · laser cutting and engraving of acrylic · machining of POM, PTFE, nylon and UHMW-PE |
| Heat bending | Line bending on temperature-controlled strip heaters · moulded radius bends for polycarbonate · multi-bend profiles with springback compensation |
| 3D printing | Large-format FDM, one-piece parts up to 700 × 500 × 500 mm · heated build chamber and high-temperature hot end · PET-G, ABS / ASA, PC, carbon-fibre nylon · larger parts printed in sections and joined |
| Materials | 42+ thermoformable and machinable engineering plastics in stock — ABS, HIPS, PET-G, PC, acrylic, PVC, HDPE, PP, Kydex, Boltaron, POM, PTFE, nylon, UHMW-PE and more · specification-grade sheet from established producers, material certificates on request |
| Data we work from | DXF · DWG · STEP · IGES · STL · PDF drawings — or a physical sample for reverse engineering |
| Tolerances & inspection | Tolerances agreed per drawing at the DFM stage — formed profiles typically ±1.0 mm, machined features to drawing · first-piece approval and in-process inspection · calibrated measuring instruments |
| Documentation | Material traceability per lot · inspection records with every dispatch · material test certificates on request · NDA on request |
Six steps, each with a named owner and a record. The same route for a single prototype and a multi-year series programme.
Send the drawing or CAD with quantity, material and application. We confirm feasibility within two working days.
Design-for-manufacture notes, material and gauge recommendation, and an itemised quotation — tooling, piece price and MOQ shown separately.
Patterns, forming tools and fixtures built in our own tool shop. Timelines and confidentiality stay under our control.
The first article is measured against the drawing and approved before any batch runs — by us, and by you if you wish.
Forming, machining, trimming and finishing with in-process checks and controlled shop-floor records.
Inspection records, material traceability and — on request — test certificates travel with every lot.
